top of page

Low pressure washer

AB Networks’ low-pressure washer is an eco-friendly cleaning system that delivers dry ice or sodium bicarbonate (baking soda) at pressures of 2 bar or less, while achieving cleaning performance equal to or better than conventional high-pressure washers that typically operate at 100–120 bar.

Issues with conventional high-pressure cleaning methods

  • Risk of damaging the surface of the item being cleaned.

  • Risk of short circuits when used on precision electronic circuits.

  • High-pressure spray can cause debris and cleaning media to scatter, posing safety risks to operators and contaminating the surrounding environment.

The low-pressure washer cleans items thoroughly without the drawbacks of high-pressure methods. It can be applied across a wide range of industries, including semiconductors, electrical and electronic components, mechanical parts, molds and dies, automotive engine components, and food processing.

Low-pressure washer

DRY ICE BLASTER

dry ice blaster

Drive unit

  • Blower: Low-pressure air supply system

  • Motor: Provides rotational power and drive

  • Rotary: Supports uniform dry-ice dispersion

Spray unit

  • Hopper: Stores and feeds dry ice

  • Nozzle gun: Precise spray control

  • Air hose: Compressed air delivery system

Control unit

  • Air filter: Removes contaminants and purifies air

  • Inverter: Controls motor speed and output

  • Crushing system: Fine crushing of dry ice

SODIUM BLASTER

sodium blaster

Basic configuration

  • MAKE/KNOW: Core control system

  • Hopper: Sodium bicarbonate storage and feeding unit

  • Motor/Blower: Low-pressure drive system

Spray unit

  • Water line: Flow path for the sodium bicarbonate solution

  • Nozzle gun: Precise spray control

  • Water/air hose: Dual-supply system

Additional features

  • Rotary: Uniform spray rotation system

  • Water heater: Temperature control to improve cleaning efficiency

  • Air filter: Removes contaminants and purifies air

HYBRID BLASTER

hybrid blaster

Integrated system configuration

  • Integration of dry ice blaster and sodium blaster technologies

  • Shared common components (blower, motor, air filter)

  • Development of a spray system switching mechanism

Applications

  • Enables a single hybrid unit to handle a wide range of cleaning tasks depending on the situation

  • Selects the optimal mode based on the material and level of contamination

  • Reduces maintenance and operating costs

Ultra-fine particle removal system

The ultra-fine particle removal system is a fine-particle (down to 50 nm) detection and removal solution based on AI vision and high-precision optical and sensor fusion. By combining real-time high-resolution detection, micro-motion control, and customized removal solutions, it is optimized for cleanrooms and semiconductor manufacturing environments.

For sensitive processes where dry ice, pure water, or cleaning solutions cannot be used, it physically removes sub-micron particles using a gel stick.

Applications

  • Used for real-time inspection and removal of contaminants generated in semiconductor and substrate manufacturing lines

  • Applicable to any manufacturing process where micro-defect and particle control is critical, including secondary batteries, precision electronic components, and advanced medical parts production

Differences from conventional cleaning methods

  • Achieves both precision and productivity in particle detection and removal through real-time AI analysis and multi-sensor fusion

  • Unlike conventional chemical- or physical-based equipment (cleaning, X-ray), it immediately tracks the location after detection and separates and removes particles using the optimal method

Ultra-fine particle removal system

The ultra-fine particle removal system provides flexible solutions tailored to the customer’s process conditions.

Optimizes particle analysis and enables automatic control through process data analysis

  • Integrates inspection and removal functions into a single unified system

  • Improves real-time monitoring capabilities

  • Supports a wide range of component specifications

  • Offers modular configurations tailored to user requirements

  • Compatible with various packaging specifications

  • Enables fast setup changes

Ultra-fine particle removal system4.png
Ultra-fine particle removal system
Ultra-fine particle removal system

Precision vision inspection system

AB Networks’ precision vision inspection technology can accurately identify and record major defects such as scratches, particles, and indentations on surfaces with complex and fine geometries.

Vision H/W Configuration

  • Camera: 57MP

  • FOV: 11.8 * 10.08mm

  • Light Source: Front light

  • Inspection size: 71 * 36mm

Precision shaft inspection and press fitting

  • Straightness inspection

  • Assembly status inspection

Precision vision inspection system - precision shaft inspection and press-fit
Precision vision inspection system - HDD disk flange screw fastening

HDD disk flange screw fastening

  • Screw hole location

  • Hole Align

Shadows on challenging curved lenses
  • Complex shape: Lenses have curved surfaces and strongly reflect light, making accurate contamination inspection difficult.

  • Limited access: The edges (outer perimeter) are deeply recessed, creating areas that conventional cleaning equipment cannot physically reach.

  • Risk of damage: Extremely sensitive optical coatings can be damaged even by slight physical contact, making the cleaning process itself an additional risk factor.

  • Critical impact: Even a single micro-particle on the lens surface can critically affect the optical performance of the final product.

Shadows on curved lenses
Overcoming the limitations of curved lenses

An optimized vision technology that adapts to varying lens geometries and depths quantifies particle positions and links with the cleaning equipment.

Curved lens particle removal

3D contour mapping technology

The lens’s complex curved surface geometry is fully digitized in 3D space, and an optimal safe path is designed so that the needle does not contact the lens surface.

Precision access

Precision access

It safely accesses even deep outer edges without collision risk and removes all hidden contaminants.

Beyond simple inspection: intelligent quality analysis with z-axis indexing

Optimized vision technology that adapts to varying lens geometries and depths quantifies particle positions and links with the cleaning equipment.

z-axis indexing

Decision support

It supports accurate go/no-go decisions based on data, reducing time and cost.

bottom of page